Profile flocking process:
The unique design of the profile flocking plant as well as the compliance with the strictest Artex standards enables the plant to be awarded the flocking standard 50223. In accordance with the standard, Maag Flock supplies you with profile flocking in compliance with quality assurance and occupational health and safety measures. The flock storage container enables central filling of the plant, whereby the three units are supplied with tempered flock via a flock collection container.
Due to the integrated vibrating sieve an automatic flock sieve of bad flock as well as the flock recirculation for dosing takes place. With the climate cabin, the quality assurance of the temperature and humidity takes place in order to guarantee an ideal flocking and to store the flock stock optimally.
Depending on the profile geometry, several adhesive application modules are used, which are set up according to the profile geometry. Adhesive application is carried out with the aid of automatic micro-spraying machines or with brushes that are supplied with adhesive by pressure vessels or hose pumps. Furthermore, methods such as sliding blocks are used and individual customer requirements are constructed.
In this system, drying takes place via hot air in combination with an infrared heating section at the dryer inlet, whereby rapid heating of the profile surface and subsequent adhesive drying take place evenly. In addition, the drying can be adapted to the customer's specific requirements, e.g. via water drying or vacuum drying.
Areas of application for profile flocking
Building materials such as polystyrene develop a better technical quality as well as an optical upgrading of the raw material through flocking.
Profile flocking of rubber in the automotive industry, for optimum sliding properties without friction noise and to achieve an optimum seal. Rubber profiles can be flocked at up to 30 m/min, whereby undercuts are flocked electrostatically-pneumatically with the Pf-PL.
The flocking of building materials such as wood can be ideally realized with the profile flocking machine. During flocking, properties such as sliding properties, noise protection or thermal insulation are promoted.
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