Profile flocking machine Maag PF Premium 3

The machine concept is designed for professional flocking. The 3 individual machines are controlled by a central control cabinet and all process parameters are entered and read at the machine. The individual design allows a separate and individual adjustment of the different influencing factors. The flock is fed to the central flock supply hopper and the bad flock is sorted out by a vibrating screen. The filling level of the plant is monitored by sensors which send a signal to the operator when the lower limit is reached. Here, the unique exhaust air concept can achieve maximum performance for the customer.

The unique design of the profile flocking system and compliance with the strictest Artex standards enables the system to be awarded the 50223 flocking standard. In accordance with the standard, Maag Flock supplies you with profile flocking in compliance with quality assurance and occupational health and safety measures. The flock storage container enables central filling of the system, whereby the three units are supplied with tempered flock via a flock collection container.

Technical data

• Conveying speed: 28/33 m/min
• Flocking speed: up to 28/33 m/min, depending on the number of machines used, the profile shape and the surfaces to be flocked
• Working height (adapted to the extrusion line) at least 950 mm
• Width of the conveyor belt 180 mm
• Electrical connection 240/400 V, 50 Hz,
• Control voltage 24 V DC
• Electrical equipment according to VDE / EN standard
• Compressed air 6 bar
• Painting of the system Standard: Light grey RAL 7035

Advantages of the profile flocking machine Maag PF Premium 3

• Pneumatic nozzles: 2-4 pieces
• Process data monitoring
• Flock Recirculation
• Height adjustable flocking unit
• Monitoring of the flock supply
• Screening out bad flock
• Variable high voltage
• Variable flock dosage
• Profile rotation in the process
• Central flock supply unit (reduced maintenance, single filling point, simplified cleaning)
• Air balance control via valve flaps
• Air pre-cleaning (reduces filter contamination, improves flock recirculation)
• Filter breakage monitoring
• Automatic filter cleaning
• Signal for filter blockage
• Exhaust air filtration
• Final cleaning of profiles
• Final cleaning Flake recycling

Summary

The profile flocking machine Maag PF Premium 3 is designed for inline flocking of extruded continuous profiles.

Consisting of:

• Three separate units which consist of a brush unit with intermediate cleaning, brush unit incl. electro-pneumatic flock unit with final cleaning and a central flock storage container with integrated filter unit as well as control cabinet.
• The first brush unit has an automatic height adjustment with an 800mm long brush equipped with two counter electrodes and the quick clamping system, as well as the air regulation flaps and an intermediate cleaning. The unit also has its own high-voltage generator and all-round accessibility.
• The second unit consists of a brush unit with automatic height adjustment with an 800mm long brush, which is equipped with two counter electrodes and the quick clamping system, as well as the air regulation flaps and a high voltage generator. Furthermore, in the machine frame there is an electro-pneumatic unit with a motor and two nozzles and a high voltage generator. At the end there is a powerful cleaning unit with automatic flock recirculation. This enables a trouble-free all-round operation of the entire unit.
• The third machine frame consists of a central flock storage container from which all machines are supplied with new flock. The unit sucks off all machine racks and separates the flock by means of cyclones and rotary valves in order to bring it back into the circuit by means of a vibrating sieve and bad flock screening. During this process, the container is monitored by a level sensor and moved by shaker shafts. The air then passes through a two-stage filter system. The central control cabinet is also integrated in the machine frame and controls the machine.
• The units are connected to a pipe system and can be self-assembled by means of labelling and remote maintenance module.

Under optimum conditions, the machine is designed for production speeds of up to 28m/min laid out.

Packing: The units are packed on three sturdy wooden pallets for overseas transportation and shrink-wrapped in aluminum foil.

The plus version: Profile flocking machine Maag PF Premium PLUS 3

The Plus version is also a fully automatic profile flocking machine for inline flocking of extruded continuous profiles.

Consisting of:

• Three separate units which consist of a brush unit with intermediate cleaning, brush unit incl. electro-pneumatic flock unit with final cleaning and a central flock storage container with integrated filter unit as well as control cabinet.
• The first brush unit has an automatic height adjustment with a 1000mm long brush equipped with two counter electrodes and the quick clamping system, as well as the air regulation flaps and an intermediate cleaning. The unit also has its own high-voltage generator and all-round accessibility.
• The second unit consists of a brush unit with automatic height adjustment with an 800mm long brush, which is equipped with two counter electrodes and the quick clamping system, as well as the air regulation flaps and a high voltage generator. Furthermore, an electro-pneumatic unit with two motors and four nozzles is installed in the machine frame, as well as a high-voltage generator. At the end there is a powerful cleaning unit with automatic flock recirculation. This enables a trouble-free all-round operation of the entire unit.
• The third machine frame consists of a central flock storage container from which all machines are supplied with new flock. The unit sucks off all machine racks and separates the flock by means of cyclones and rotary valves in order to bring it back into the circuit by means of vibrating sieves and bad flock screening. During this process, the container is monitored by a level sensor and moved by shaker shafts. The air then passes through a two-stage filter system. The central control cabinet is also integrated in the machine frame and controls the machine.
• The units are connected to a pipe system and can be self-assembled by means of labelling and remote maintenance module.

Under optimum conditions, the machine is designed for production speeds of up to 33m/min laid out.

Packing: The units are packed on three sturdy wooden pallets for overseas transportation and shrink-wrapped in aluminum foil.

Further information about profile flocking can be found at here.