Painter roller flocking

The rotational symmetric flocking machine enables an ideal flocking of paint rollers. With the flocking the product gets an enlargement of the surface and improvement of the haptics. With the flocking, the painting rollers get an ideal surface for a smooth and streakless paint application during painting work.

The flocking plant is subject to a fully automated process and enables an efficient and powerful as well as quality-assured process. Furthermore, the conveying speed is individually adjustable and allows an increase of the transport speed by an additional rapid traverse.

Process

1. Withdrawal from material hopper

2. Pre-treatment

3. Adhesive application by means of a robot

4. Flocking

5. Drying

6. Cleaning

7. Extraction

Conveyor chain

Due to the conveyor chain, the paint roller flocking offers a fully automated and innovative system, for a precise and efficient workflow.

Starting with the removal from the material store up to the flocking and removal after the final cleaning, the automation based on the technical process design by means of handling robots offers a comfortable production for the painting rollers.

Adhesive application

The adhesive is applied in the adhesive unit by means of automatic spraying machines, which track the movement of the painting rollers by means of special sensors in order to achieve an ideal adhesive result. The oscillation of the spraying machines is automated by means of auxiliary frames.

Flocking

The flocking is robot-controlled, whereby an ideal flock pattern and a quality-assured result is achieved. In order to facilitate a color change of the flock, an additional flocking unit can be integrated to avoid a necessary changeover and to ensure an efficient flocking with time savings.

Painting rollers

The paint rollers can be flocked in different colours and designs according to customer requirements, whereby no limits are set to the design framework. The flock length and thus the enlargement of the surface of the paint roller can also be adapted and determined on the basis of the previous selection.

Curious?

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