Single piece surface flocking

Single piece surface flocking is ideal for flocking flat products such as sheets of paper, cards, shoe soles, insoles and doormats. Single pieces and individual products can also be realized as small series up to large series.
Surface flocking is used for the professional refinement and protection of surfaces through flocking. ABS and polystyrene panels, wood and hardboard panels, metal panels as well as PVC blanks and other materials can be flocked. With the improved flocking technique, flat surfaces up to the grid can be flocked.
The flocked surface improves the prevention of noise, the good gliding properties as well as the pleasant functional feel, appearance, properties of the materials.

Process

1. Withdrawal from material

2. Pre-treatment

3. Adhesive application by means of a robot

4. Flocking

5. Drying

6. Cleaning

7. Extraction

Flocking takes place at a set constant web speed, with the cabin under negative pressure to ensure a seal and thus minimise flock carry-over.

Due to the modular design, the single-surface flocking plant can be individually adapted and constructed according to customer requirements. The central collection tank is used to return the flock, resulting in flock recycling.

With the extraction station, the system offers optimum extraction of the excess residual flock. The
Adjustability of the intensity of the extraction, can be adapted to the work requirements.
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Furthermore, the adjustment of beater shafts is also possible, which can be
enable mechanical release of the flock. The integrated hinged door allows for an easier
Accessibility for cleaning and emptying as well as maintenance of the extraction station.

In addition, the extraction station can be used as a double extraction station in order to achieve a higher
belt speed and to obtain an optimally cleaned product.

The flock storage container can be supplied individually according to customer requirements with an idle point
to ensure an efficient and fast flock change. Here the
technical design a two-way system, on the one hand for the recirculation and on the other hand for the
Emptying the flock.

Curious?

Contact us and discuss your project today!